Project Overview

Industrial Competence served as the general partner for this comprehensive dairy processing facility project from initial concept through to full production. The project involved constructing a 50,000 square foot facility capable of processing 100,000 liters of milk daily into various dairy products including pasteurized milk, yogurt, cheese, and cream.

Key Challenges & Solutions

• Regulatory Compliance: Navigated complex FDA, USDA, and HACCP requirements for dairy processing facilities
• Cold Chain Management: Implemented advanced refrigeration systems and temperature monitoring throughout the facility
• Sanitary Design: Engineered food-grade surfaces, clean-in-place systems, and hygienic zone separation
• Equipment Integration: Coordinated installation of processing, packaging, and material handling equipment from multiple suppliers
• Utility Optimization: Designed energy-efficient systems for water, electricity, and steam usage
• Staff Training: Developed comprehensive training programs for operations, maintenance, and quality control personnel

Project Scope

As the general partner, Industrial Competence managed all aspects of this project including site selection, architectural design, construction management, equipment procurement, regulatory approvals, and commissioning. The facility features automated processing lines, quality control laboratories, cold storage areas, and administrative offices.

The project was completed within the 18-month timeline and $25 million budget, with full regulatory compliance achieved prior to production start-up. The facility now operates at full capacity, producing high-quality dairy products for regional distribution.